Elevate your custom exhaust, turbo, or intercooler fabrication workflow with the Mandrel 90 Degree Cutting Jig, a precision-engineered 3D-printed tool designed specifically for horizontal bandsaws. This jig allows fabricators to cut 90° mandrel-bent tubing at virtually any angle with repeatable accuracy, reducing waste, saving time, and delivering professional results on every cut.

Mandrel 90 Degree Cutting Jig for Accurate Angled Cuts

Designed for reliability and ease of use, this Mandrel 90 Degree Cutting Jig makes cutting bent tubing simple and consistent. Whether you’re working on tight exhaust routing or dialing in perfect fitment for turbo piping, the jig holds your mandrel bend securely while guiding precise blade travel through the cut.

Key Features:

• Integrated protractor system with clearly marked 5° increments for quick angle selection

• Dedicated 45° arrow indicator that instantly identifies the critical 45° position

• Optimized geometry for horizontal bandsaw use to ensure straight, controlled cuts

• Secure mandrel bend retention to reduce vibration and improve consistency

• 3D printed from durable PETG filament for lightweight strength and shop-ready performance

Fabricators appreciate how the Mandrel 90 Degree Cutting Jig eliminates guesswork while maintaining repeatability across multiple cuts.

Why Fabricators Choose This Tool

The Mandrel 90 Degree Cutting Jig saves hours of measuring, marking, and re-cutting. It works with stainless steel, mild steel, aluminum, and chromoly tubing, making it ideal for exhaust headers, downpipes, up-pipes, and custom turbo or intercooler systems.

Simple Setup, Professional Results

Using the Mandrel 90 Degree Cutting Jig is straightforward:

1. Place your 90° mandrel bend into the jig

2. Rotate to the desired angle using the built-in protractor

3. Secure the jig in your horizontal bandsaw

4. Clamp and cut for clean, accurate results

Note: This jig is designed for 1D or 1.5D 90° mandrel bends. Message with your tubing diameter and centerline radius (CLR) for custom sizing options.

Hand-printed, shop-tested, and built to perform, the Mandrel 90 Degree Cutting Jig helps you fabricate faster, cleaner, and with confidence.